Step 1
Surface vegetation must be removed
from the area and cannot be used as backfill material. Starting
at the lowest point, dig a base trench the length of the wall.
Base trench for a Gravity Wall is at least 18 in. wide by
7 in. deep.
Base trench for a Reinforced Wall is wider and deeper to bear
the load. A minimum of 24 in. wide by 12in. deep is recommended.
Average amounts are 4 inches deep for Gravity Walls and 6
inches for Reinforced Walls. Check the entire length for level
and adjust as needed.
If you are building into a hillside, continue to excavate
into the slope creating step-ups until you have reached the
top.
Step 2
Starting at the lowest point of elevation, place the blocks
on top of the compacted base, with the raised front lip facing
up and forward.
Place the blocks closely together checking the level and alignment
of each block. A small amount of coarse sand could help in
setting the base course.
Using a rubber mallet, modify where necessary to ensure a
straight and level base course.
Step 3
Fill the hollow cores and 6-8 inches behind the blocks with
drainage rock; this creates the drain field.
Use on-site soil to fill the area behind the drain field and
to fill in any gaps in front of the blocks.
Using a plate compactor or hand tamper, compact the wall,
the drain field and the area directly behind the drain field.
Compact parallel with the wall, with the first pass directly
over the top of the blocks. Continue to compact until the
soil no longer settles.
Check for level and adjust where necessary.
Remove all debris from the top of the blocks to prepare for
the next course; a push broom works good for this.
Step 4
Install the next row of blocks with an offset (stagger) of
at least 3 inches from the course below. The blocks’
vertical seams should not directly line up.
Check again for level and alignment, adjusting where necessary
by using shims.
Once again, fill the hollow cores and drain field with drainage
rock, using on-site soil to fill behind the drain field.
Compact the wall and the drain field as before, with the first
pass directly over the top of the blocks. Check for level
and alignment adjusting where necessary.
If the wall requires reinforcement, continue on with the next
step. If not, continue installing additional courses in the
same manner until the desired height is acquired. Then, skip
to the last step for finishing options.
Step 5
A typical wall is reinforced every to courses. This process
should be started just after the first row of blocks has been
installed, filled, compacted and adjusted for level.
Roll out the geogrid behind the wall with the edge of the
geogrid against the lip of the block.
Place the next course on top of the geogrid and offset from
the previous course below.
Pull on the back of the geogrid to remove any slack. Stake
the geogrid in place.
Fill the hollow cores and drain field with drainage rock,
using on-site soil to fill behind the drain field as before.
Compact the wall and the drain field as before, with the first
pass directly over the top of the blocks. Check for level
and alignment adjusting where necessary.
DO NOT compact directly over geogrid or use any heavy equipment
WITHIN 3 feet of your wall. Heavy equipment may cause your
wall to rotate forward out of alignment.
Step 6
Using one of the following methods, natural or capped, will
give your wall a flawless, finished look.
The raised front-lip provides a perfect built-in edging to
complete your project. Simply use rock, mulch, grass or planting
soil to create an attractive, natural look.
For a professional look, Allan Block capstones are available
to finish the top of the wall. These should be placed along
the wall and fixed in place with a high-grade, waterproof
construction adhesive.
Tips
Your entire installation will go more
quickly with a level base.
Expecting rain? Keep a roll of plastic on hand to cover your
base trench.
Using a string line helps keep the blocks in alignment.
A 4-6lb “dead blow” hammer is a great help when
setting the base course.
Coarse sand, Asphalt shingles or geogrid fabric work well
for shims
HAND TOOLS – Safety glasses,
gloves, dust mask, ear protection, knee pads, 4’ level,
torpedo level, tape measure, string line, chisel, hand tamper,
rubber mallet, shims, broom, round and square shovel.
POWER TOOLS (Optional) –
Concrete saw with diamond blade, plate compactor, bobcat,
transit/site level.
|